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Undaunted Manufacturing

Performance Muffler Cover – Fits Stihl 461/460/440/046/044

Performance Muffler Cover – Fits Stihl 461/460/440/046/044

Regular price $95.00 USD
Regular price Sale price $95.00 USD
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Aerospace-Grade Performance Exhaust System for STIHL 461, 460, 440, 046 & 044

Enhance power and improve engine cooling with this precision-engineered exhaust system. Made from lightweight 6061 T6 billet aluminum, a high-strength aerospace alloy known for excellent heat dissipation, the one-piece muffler cover optimizes exhaust flow while helping to keep your engine cooler and extend component life.

Proudly manufactured in the USA and backed by a lifetime warranty, this exhaust system delivers lasting durability under demanding conditions.

Outlet Direction (Facing Bar or Facing Recoil):Facing Bar means the exhaust outlet points toward the guide bar side of the saw. Facing Recoil means it points toward the pull-start side. This is strictly operator preference and has no effect on performance.

Compatible Models:
STIHL 461, 460, 440, 046 & 044

Includes:

  • One-piece muffler cover CNC machined from 6061 T6 billet aluminum
  • Spark arrestor screen with aperture size compliant with USFS specifications
  • High-Temperature Gasket – Made in the USA
  • Longer stainless steel top screws with vibration-resistant Belleville washers

Dyno Proven Performance
Tested on a completely stock saw with no modifications other than the muffler cover. Results showed a 6.60% increase in horsepower, and a 6.42% increase in torque. Performance gains will vary depending on the saw and the level of modification.

Installation Notes:

  • Apply thread locker on all mounting screws for secure, vibration-resistant assembly
  • Post-installation tuning or recalibration is required for optimal performance

Warranty
Lifetime warranty covers defects in materials and workmanship under normal use. Excludes misuse, neglect, or unauthorized modifications.

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